Product details
Die casting is the art of rapidly producing accurately dimensioned parts by forcing molten metal under pressure into metal die.The terms also applies to resultant casting.Die castings can be economically in designs having moderate to large activity because the completed pieces has a good surface,requires relatively little machining and can be held to close tolerance.The principles of the die casting follow those of good practice in any casting operation.The steel dies are permanent and not to be affected by the meatal introduced into them,except for normal abrasion and wear.Die casting dies are usually more expensive than those used in plastic or permanent molding of a part of similar size and shape.
The rapidity of operation depends upon the speed with which the metal can be forced into the die,cooled and injected,,the casting removed,and the die prepared for the next shot.
Characteristics:
Mould Lifespan(OEM): 2~30000 SHOTS
Mould Lifespan(AM): 6~9000 SHOTS
Surface Treatment: None
Cooling Method: Air/Mist/Water Cooling
Material: Top/Bottom Core: H13/SKD61 Side Core: 4140/FCD500
Using Hardness: Top Core: HRC28-32 Bottom Core: HRC40-45
Average Wall Thickness: To be confirmed
Specification: 12-32inch
No.of Cavity: One cavity
liquid Material: A356.2, AlSi7Mg, etc.
Fit Machine: GIMA, LPM, HDTD, DOORAY, ETC
Our Main Equipment of wheel mold workshop:
Facility: Owned five-axis, large scale gantry, horizontal type machining centers 47 sets in total, coordinate the high class mould development.
20 million CNY invested each year for upgrading and modifying all the facilities.
| Machines Name | Quantities |
| 5-Axia machining center | 1 |
| DMG\MAKINO high-speed machining center | 3 (Precision 0.002mm) |
| Horizontal type machining center | 5 |
| CNC\Graphite machining center | 38 |
| Linear cutting machine (laser) | 10 |
| EDM | 5 |
| Die spotting machine | 2 |
| Well heat treatment furnace | 8 |
| Vacuum Furnace | 1 |
| CMM | 3 |
| SERCTROMMAXX | 1 |
| Ultrasonic flaw detector | 1 |
| Metallographic Microscope | 2 |
| Infrared Thermometer | 3 |
| Hardness Tester | 3 |
The water cooling mold technology and process of superband is in leading position in tooling industry,The mainly OEM manufacturer in China are using water cooling mold that produce by Superband,In the meanwhile,selling well in Europe,America and India market.
The water cooling mold devided into : Whole wheel water cooling mold and casting flow formed water cooling mold.
The advantages of water cooling mold:
Accelerate the solidification speed of thick parts and eliminate casting defects
Improve the casting performance of key parts
Improve the finished products rate and reduce production cost
Production effiency improved by 10%-20%
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Save energy and reduce energy consumption by 5% to 10%
Hot Tags: Low pressure wheel mold, Manufacturer, Factory, Supplier, Die-casting Mold
After 30 years of development, Superband is a process research and service new high-tech enterprise, which specialized in the integrative research and supplying of aluminum alloy material performance, product design, equipment matching, casting technology and mold technology. It is committed to new aluminum alloy casting technology and new technology innovation. It has abilities of mold design and manufacturing in low-pressure casting, high-pressure casting, counter-pressure casting, squeeze casting, forging mould and gravity casting. Superband has been insisting on establishing industry-university-research relations with famous universities such as South China University of Technology and Shanghai Jiaotong University, etc and such leading enterprises as CITIC Dicastal, ZTE, etc, continues to explore high efficiency and high performance technical solutions.
Since 2008, Superband has been awarded successively the “National high tech enterprise”,“Private high-tech enterprises in Guangdong province”and so on, also set up “Research center of casting engineering technology for aluminum alloy”. “Superband” brand aluminum wheel mould products are named “Brand-name products in Guangdong province”.Since 2015, Superband has taken the Guangdong province application technology research and development projects. In 2016, Superband undertook Foshan enterprise core technology key project, and now takes over 20 technology projects which committed by customers, Superband is worth of the name of engineering technology center in casting industry. Up to 2019, 71 science & technology transformations realized and 112 patents authorized(10 invention patents contained). Superband has passed not only ISO9001 and ISO14001, but also IATF16949 and D.U.N.S Registered certificate. As supplier, Superband has been approved and qualified by Ford, Toyota, Nissan and etc., the indirect supplier for all the China brand automotive companies.
We offer one stop service for our clients from new technology R&D, Material research,wheel design,FEA and CAE, Mold design,casting simulation,processing, mold trial to on-site service.
The mold design service in superband:
We make customized mold design according to customer's requirements/wheel characters combined with their actual casting conditions, help customers to improve in key index of casting, such as metal use rate, efficiency, qualification rate which is much useful for cost reduction.
Now most of Chinese factories use water cooling to improve the key index
We collected related data from our customers, and proved that it has varying degrees of improvement by mold design optimization especially water cooling.
DO NOT NEED SIDE CYLINDERS
Advantages:
--Simplify structure of equipment, shorten time of opening & closing mold, improve efficiency
--Reduce maintenance cost of equipment
--Accuracy control flash, improve visual quality of casting
--Small deformation of rim, less machining allowance
--Ring ejector structure without ejector pins, which brings small axial deformation, also reduce preparation time and maintenance cost
The mold Trial service in Superband:
We are the scarce wheel mold factory which has ability to do the trial, it can help our customers to improve the once qualified rate, also can provide trial parameter to customers for reference
How do we offer the mold manufacturing service for our clients ?(The process)
Client provide drawing- DFM- Mold flow analysis - Mold 3D design- 2D - We prepare material - Rough Turning- Rough Milling- Vacuum heat treatment - Finish Turning - CNC Milling- Finish Milling- Polishing- CMM Detection- Assembly
http://www.superbandmold.com/
